Technician checking the sealing surface of an electrolyzer cell

Electrolyzer maintenance service

Electrolyzer Cell Repair and Membrane Gap Retrofit

Metatecno supports chlor-alkali plants with electrolyzer cell inspection, repair, sealing surface restoration and membrane gap retrofit. Work scope is confirmed by photos, drawings, service history, medium and operating conditions before quotation.

Service scope

Service scope

This service is intended for ion membrane electrolyzer maintenance projects where used cells require evaluation before reuse, repair or retrofit.

Cell inspection

We review visible damage, sealing surfaces, frame condition and connection areas before proposing the repair method.

Sealing surface restoration

The work focuses on gasket seats, frame contact surfaces and areas that influence sealing compression.

Membrane gap retrofit

For suitable cells, membrane gap retrofit is reviewed according to structure, plate condition and operation target.

Coating and frame work

Coating repair, frame palladium plating and titanium-palladium frame retrofit are evaluated project by project.

Applicable platforms

Applicable to DD350, UHDE, INEOS, Asahi Kasei, Bluestar, Chlorine Engineers and other platforms after verification.

Quotation basis

Quotation requires photos, drawings, quantity, platform, damage position, medium, temperature, pressure and service history.

Repair and retrofit photos

Repair and retrofit photos

The photos show electrolyzer cell frames, sealing surfaces and detail areas used for technical evaluation.
Technician checking the sealing surface of an electrolyzer cell

Technician checking the sealing surface of an electrolyzer cell

Ion membrane electrolyzer cell frame before technical evaluation

Ion membrane electrolyzer cell frame before technical evaluation

Surface inspection for membrane gap retrofit of electrolyzer cell

Surface inspection for membrane gap retrofit of electrolyzer cell

Nozzle and connection detail on electrolyzer cell

Nozzle and connection detail on electrolyzer cell

Close inspection of sealing and contact surfaces

Close inspection of sealing and contact surfaces

Evaluation process

Evaluation process

Initial review

Review of photos, drawings, used samples and platform information.

Repair plan

Confirmation of work scope, materials, control points and delivery sequence.

Controlled repair

Execution of approved repair work and checks related to sealing and assembly.

Final check

Visual review, critical dimensions and packaging inspection before shipment.

Request repair review

Request repair review

Send cell photos, drawings, platform model, quantity, damaged area, medium, temperature, pressure and operating history. Our engineers will review the information and propose a suitable repair approach.
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